Once the designs have been finalised and other details of the project are in place, we start the manufacturing process in our onsite factories. Having the factories onsite gives us a very efficient way of working saving time and costs. Throughout the development of your retail display, you have direct access to our team for any queries that you have or any modifications that you’d like to make.
We have a large variety of services to offer in the manufacturing department from traditional joinery to 3D Printing. We continuously invest in state-of-the-art technology to produce the very best innovative retail solutions that we can offer.
3D PRINTING FOR RAPID PROTOTYPES
We have just purchased the latest 3D printer allowing us to rapid prototype and test prior to having tooling made for production of components.
ACRYLIC AND PLASTIC FABRICATION
With the growing demand for plastic fabrication we continuously invest in technology and equipment for fabricating plastic components.
We have over 50 heat bending lines:
Diamond polishing line
Bonding & UV Bonding
We provide precision die cutting services to a broad range of industries throughout the U.K. and Europe. We have great experience in die cutting a wide variety of materials enabling us the capability of meeting every die cutting need.
We can help with advice on the most suitable materials and how best to create the product you need. We pride ourselves in using high quality, internationally known materials, many of which we keep in stock enabling a fast and efficient turn around on orders.:
With two machines, we have the ability to produce volume plastic products in a cost effective way using a range of materials from polycarbonate to acrylic, ABS and others.
We produce over 60,000 sheets of slatwall a year for numerous customers, with our flexibility to machine custom colours and sheets sizes we are regarded to produce standard and bespoke products to our customer requirements. We stock a wide range of slatwall accessories, including our own range of injection moulded shelves & hooks.
We have 2 plastic extrusion lines. This gives us complete control of production quantities, colours and specification. This allows us to meet the demands of our clients for small production batches within a short lead-time.
Our Aristo cutting machine allows us to produce our own vinyl logo graphics, as well as enabling us to produce cut outs of cardboard, laminates and textiles.
SPRAYING AND FINISHING
With our spray shop facilities we are able to spray substrates and numerous types of finishes. Substrates such as MDF, glass, metal and timber and finishes like water based, pre-cat and PU in a number of gloss levels from matte to ultra-gloss that has gone through a long polishing process. We have an in-house French polisher for the more technical finishing of joinery products.
MEMBRANE PRESSING AND VINYL WRAPPING
With two machines, we have the ability to produce volume vinyl wrapped components along with a deep chamber. Unlike other companies, we can produce thicker wrapped components. Using a range of materials supplied like Kydex we can produce hard wearing product for retail, commercial and domestic application.
LASER CUTTING AND ETCHING
With two laser cutting machines and etching machines we are able to laser a multitude of materials from Acrylic, wood, leather, glass and laminates. We are able to cut up to 30mm thick material with precision, the largest size is 3m x 2m, this is one of the largest machines in the UK for these substrates. We are also able to laser around cylindrical objects as well.
CORIAN SOLID SURFACE FABRICATION
As leading Corian fabricators working in the retail sector, we specialise in creating first class worktops and a range of other products. We manufacture our worktops using our own factory and no subcontractors. This allows us to produce affordable Corian products, offers excellent quality to our customers. From sleek new surfaces for your kitchen to counters for your shop, we’ll ensure each worktop we produce meets your exact specifications.
As authorised Corian suppliers, we’re adept at producing products that are low-maintenance and aesthetically pleasing.
Plastic vacuum forming is the essential plastic manufacture process, turning a simple sheet of Acrylic or Perspex into just about anything. The possibilities are endless with thermoplastics as they can transform a basic flat panel into a multi-dimensional item.
MODERN CNC PROCESSING FOR JOINERY AND PLASTICS
We have modern computer numerical controlled machinery ranging from CNC routers, drilling machines, saws and edge banders. We have full control of the products that we manufacture in terms of quality and speed of production. The same equipment will be used if we are producing 1 off of manufacturing a volume fixture roll out. This is an area that we invest in continually and have around 1 million pounds worth of new equipment.
With our time served Joiners combined with our traditional wood working machinery we can produce the most elaborate element of joinery, from staircases to hardwood shopfront. From timber showcase to intricate cash desk with moulded details and raised and field panelling. We have the capabilities to almost produce anything that our clients require or can imagine.
Sign up to our newsletter
For all the latest news enter your details below
5-9 Chartwell Drive,
Chartwell Drive industrial Estate,
T: +44 (0) 116 2880051
F: +44 (0) 116 2880132